control & monitoring

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Control & monitoring for Extraction and Air Technology

Control and monitoring components ensure that extraction, filtration, and fan systems can be operated safely, energy-efficiently, and in accordance with demand. They monitor operating conditions, control motors and filter cleaning, or report deviations before they lead to malfunctions. Especially in larger systems, a coordinated control system is therefore an essential component of the overall system.

In this category, you will find solutions for control & monitoring of various ventilation systems. Depending on the application, these include filter controls, fan controls, variable frequency drives, sensors, and supplementary components. The appropriate solution depends on system capacity, operating mode, degree of automation, existing electrical infrastructure, and the desired monitoring functions.

During the planning phase, control systems, drives, and process requirements should be considered together. Switching points, signals, motor data, and sensor technology must be technically compatible with one another. In areas at risk of dust explosions or in safety-critical applications, the project-specific requirements derived from the risk assessment and system design must also be taken into account.

Your Benefits

✅ Demand-based control of extraction and filtration systems

✅ Monitor operating conditions and malfunctions in a targeted manner

✅ Better align automation and energy use

✅ Combine components for filters, fans, and sensors

✅ Plan expansions and retrofits systematically

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Control & Monitoring as Part of the Overall System

Modern extraction and filter systems consist of more than just a fan and a filter. Control systems, sensors, and monitoring significantly influence operational behavior, energy consumption, and system availability. Depending on the application, simple switching functions may be sufficient, or demand-based control with multiple signals may be required.

Typical Tasks

✔ Turn fans on and off or adjust their speed

✔ Control filter cleaning

✔ Measure pressure, differential pressure, or other conditions

✔ Report malfunctions and exceedances of limit values

Components and Function
ComponentTypical Task
filter controlCoordinate cleaning and filter conditions
fan controlEngage the drive or operate it as needed
variable frequency driveAdjust the rotational speed and, consequently, the system’s performance
SensorsRecording Process and Equipment Conditions
Planning and Interfaces

Motor specifications, supply voltage, input and output signals, and existing sensor systems must be compatible with the control system. When retrofitting existing systems, existing circuit diagrams and interfaces should be taken into account.

Safety and ATEX

In areas at risk of explosion, the suitability of individual components must not be assumed across the board. Control systems, sensors, and electrical equipment must be compatible with the respective explosion protection concept and risk assessment.

FAQ

When is speed control worthwhile?
Demand-based control can be particularly useful when air demand fluctuates.

What can be monitored?
Depending on the system design, these may include, for example, pressure conditions, filter loading, motor status, or enable signals.

Can an existing system be retrofitted?
Often yes, provided that the drive system, electrical system, and existing interfaces are technically suitable.

Selection Guidance

When making a selection, information regarding the system, motor power, operating mode, existing sensors, and desired control functions is particularly important.

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